Custom Creatation with our Lost Wax Casting Process

Knox Jewelers specializes in one-of-a-kind custom created engagement rings and wedding bands. Every ring commissioned through Knox is built from the ground up, starting first with a hand sketch or CAD image. Once a design is finalize in 2D, the ring will be brought to life on our 3D printer. This technology allows us to grow a 1:1 wax prototype of your design layer by layer. Once this wax model is completed, the ring will enter its final transformation into precious metal. This step in the process is called lost-wax casting, since the wax prototype is lost in the process. The model will melt away and metal will take its place.

Lost wax casting is an age-old process that dates back many thousands of years. Artists and craftsmen of ancient Egypt, Mesopotamia, China, and Africa used the lost wax method of casting to produce their intricately detailed jewelry and trinkets. The oldest lost-wax cast sculpture was found in the Cave of Treasure near Israel, and has been dated back to 3700 BC.

Below is a closer look at the crucial steps in Knox Jewelers’ perfected modern lost wax casting process.

AB-1024x682 Custom Creation

The casting process begins by measuring the proper amount of water and investment. The jeweler carefully measures each element, making sure the perfect amounts are used. If the mixture is not exact, the investment will not harden and set correctly. Once the investment powder and water have been added to a mixer it is very important both are mixed for a specific amount of time. This process is done under a vacuum to ensure few air bubbles enter the mixture and cause weak spots within the mold, which could further lead to breakage or inconsistencies during the casting process.

CD-1024x682 Custom Creation

The wax prototype of your ring is placed within the flask first, then the flask is filled with the investment mixture. Once the plaster-like investment hardens overnight, the container will be placed upside-down in a kiln oven to melt the wax.

EF-1024x682 Custom Creation

Once the wax prototype has melted away it will leaves an empty mold of your ring design. The jeweler removes the hot flask from the kiln and positions it into the casting machine.

GH-1024x682 Custom Creation

The jeweler will measured out the exact amount of metal casting grain need to create your piece and pours it into the crucible. A crucible is a metal container used for heating substances at high temperatures. The metal is heated to a molten state under a vacuum sealed chamber within the casting machine.

IJ-1024x682 Custom Creation

The casting machine is rotated allowing the metal will pour into the flask and fill the empty mold. The flask is then removed from the casting machine and submerged in water to cool. The cooling process breaks up the investment surrounding your ring, making it easier to retrieve the cast metal piece.

At Knox Jewelers we believe that there is no shortcut to quality. Every step in our creation process is a necessary step towards obtaining an heirloom quality ring. The lost wax casting method may be time consuming, but it ensures every ring we create is one-of-a-kind, and custom tailored for her. Contact us today to get started on your custom created engagement ring or wedding band!

On Trend for 2016

If you are currently on the hunt for the perfect engagement ring to propose in the upcoming year, then Knox Jewelers has a few suggests of current designs being sought after in our showrooms. With our custom created rings, the possibilities are endless, but there are a few styles that are gaining trend status. We are always ready to help you create the ring of her dreams, maybe one of these listed styles was made just for her.

Nature Inspired

2439_1_image Unique Engagement Rings

Floral and foliage themes have a long history of symbolizing romantic love when stylized into a piece of jewelry. This tradition has now emerged as a popular motif among engagement rings.  Selecting a nature inspired engagement ring can show her how your love has grown into something beautiful.

Vibrant Centers

2130_1_image Unique Engagement Rings

A bright, white, scintillating diamond has taken center stage in many dream rings, and we are sure it will continue to. However, those who dream in color have recently been selecting vibrant hues of diamond and sapphire to complete their perfect engagement ring. Both sapphire and diamond naturally occur in every shade of the rainbow, and with a little searching, we are sure we can unite you with your perfect gemstone.


Stack-able

2633_1_image Unique Engagement Rings

Flip through any fashion magazine and you are sure to spot a hand or two piled high with slim, stacked rings. This style has now found its way into bridal jewelry. We have seen customers opting for solitaire engagement rings and mixing them with several of our custom wedding bands to create their own unique grouping. This trend is ideal for the bride who likes to mix and match.

Antique Inspired

2302_1_image Unique Engagement Rings

Engagement rings are currently taking a cue from past decades. Vintage inspired details add something of the extraordinary to any custom created piece. All of Knox Jewelers antique detailing like engraving, milgrain and filigree is hand fashioned by our talented goldsmiths. Micro details like these can make all the difference in an heirloom quality ring.

Split Shanks

2291_1_image Unique Engagement Rings

What is better than one diamond band? Two, of course. Split band engagement rings have been the recent selection of many Knox Jewelers’ patrons. The style mixes well with a variety of center stone shapes and setting styles. Allowing it to be the final touch to any custom engagement ring.

Oval Cut Center

2924_1_image Unique Engagement Rings

More and more women are stopping in-store and asking if we have oval shaped diamonds to see in person.  A close runner up to the round brilliant, oval shapes are definitely on trend. The shape flatters the finger and has an overall elegant vibe. Any of our custom created engagement rings can be crafted around an oval shape center.

Mixed Metal

2812_1_image Unique Engagement Rings

Several Knox customers have recently undertaken a bold endeavor by creating their custom engagement rings in two or three tone metals. The warmth of yellow gold and skin flattering rose gold are being paired with the ever popular white metals. These daring combination can highlight the fine details included into your ring and give you a truly one-of-a-kind piece.

Now that you’ve been inspired by our current trends, stop in-store or livechat and let us answer any questions you may have on starting your very own custom engagement ring. The ring of her dreams is waiting to be created!